Digital flange health monitoring is emerging, and the stud bolt is becoming smart. Already, strain-sensing stud bolts are being trialed, measuring real-time tension and flagging leaks before they start. This isn’t hypothetical—the data’s on the field.
I recently participated in a trial featuring stud bolt tension sensors paired with wireless transmitters. It allowed real-time monitoring across a high-temp steam manifold. Early tension loss alerts led to repairs before leaks—saving weeks of downtime. As we move forward, the humble stud bolt is becoming a smart, proactive component—far more than just a threaded rod.
