To maximize the benefits of countersunk washers for industrial use, it’s essential to avoid common pitfalls. One frequent mistake is selecting the wrong material; for example, using brass countersunk washers for corrosion resistance in marine environments is preferable over materials that may corrode.
Another error is mismatching the washer size with the fastener, which can compromise the assembly’s integrity. Additionally, over-tightening can deform the washer and the material it’s securing, leading to potential failures. Ensuring proper installation techniques and material selection is crucial for the effective use of countersunk washers for load distribution and vibration resistance.